Best Nozzle Band Heater Options for Injection Molding and Heat Guns

Find reliable nozzle band heaters and compatible heat gun nozzles for injection molding, plastic extrusion, or hot air stations. This guide reviews five top Amazon products and compares key features like power, fitment, materials, and clamp type to help you match the right heater or nozzle to your equipment.

Product Type Key Specs
Saim 110V 380W Band Heater 35x35mm Band Heater 110V, 380W, 35x35mm, stainless steel
Nxtop 110V 380W Band Heater 35x35mm (2-Pack) Band Heater 110V, 380W, 35x35mm, clamp lock-up
YXQ 110V 380W Band Heater 35x35mm (2-Pack) Band Heater 110V, 380W, rust-resistant sheath
YXQ 110V 380W Band Heater 35x35mm (Single) Band Heater 110V, 380W, notched sleeve
OCR 8PCS Heat Gun Nozzle Set (3–12mm) Hot Air Nozzles Multiple IDs 3–12mm, compatible with 850 series

Saim 110V 380W Band Heater 35x35mm

Saim Band Heater

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Type: Injected Mould Band Heater. This unit is designed for small-diameter nozzles and heater jackets in plastic injection machines and extrusion heads.

  • Power & Voltage: 380W at 110V — suitable for lower-voltage systems.
  • Construction: Rust-resistant steel sheath and stainless steel clamp lock-up for secure mounting.
  • Design Features: Notched sleeve allows installation and sits flush with nozzle hex for close thermal contact.
  • Lead Length: Braid lead length ≈ 31cm (12.2″).

This Saim band heater emphasizes corrosion resistance and a clamp-style closure for repeatable installation. The injected mould design is common for rapid heat-up and uniform distribution around small diameter barrels or nozzles.

Nxtop 110V 380W Band Heater 35x35mm (2-Pack)

Nxtop Band Heater

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Type: Injected Mould Heating Element, sold as a 2-piece set. Intended for heating devices on plastic injection machines and similar equipment.

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  • Power & Voltage: 380W; 110V.
  • Materials: Rust-resistant steel sheath for surface protection.
  • Mounting: Stainless steel clamp lock-up provides a snug fit on cylindrical nozzles or barrels.
  • Use Case: Typical for replacement heater elements on small heaters where consistent surface contact is needed.

Nxtop focuses on standard replacements with robust sheathing and clamp retention. Two-piece packaging is useful when inspecting or maintaining multiple heater zones or spares are required on-site.

YXQ 110V 380W Band Heater 35x35mm (2Pcs)

YXQ Band Heater 2pcs

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Type: Injected mould heating element sold as a 2-piece set for small-diameter nozzle and barrel heating.

  • Power & Voltage: 380W, 110V.
  • Durability: Rust-resistant sheath with stainless steel clamp-style lock-up.
  • Installation: Notched sleeve design allows installation and closer alignment with nozzle hex.
  • Application: Intended for heating elements in plastic injection machine stuffing containers and similar systems.

YXQ supplies an industry-typical band heater configuration. The notched sleeve and clamp lock help secure the heater on uneven or hex-shaped nozzle sections, improving thermal transfer in tight installations.

YXQ 110V 380W Band Heater 35x35mm (Single)

YXQ Single Band Heater

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Type: Injected Mould Heating Element, single unit version. Suitable as a spare or single-zone replacement for nozzle or barrel heaters.

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  • Power & Voltage: 380W at 110V.
  • Sheath & Lock: Rust resistant steel sheath and stainless steel clamp lock-up.
  • Fitment: Notched sleeve for installation and flush placement with nozzle hex.
  • Typical Use: Replacement heating element for injection molding or other small-diameter heating needs.

The single YXQ heater provides the same construction characteristics as the 2-pack model but is suitable when only one zone needs replacement or testing. The injected design supports consistent radial heat output.

OCR 8PCS Heat Gun Nozzle Set For 850 Series

OCR Heat Gun Nozzle Set

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Type: Heat gun nozzle tips for hot air soldering stations (850 series compatibility). This product addresses nozzle fitment for hot air rework rather than injected band heating.

  • Compatibility: Designed for 850 series and air pump type hot air soldering stations; check nozzle ID against your tool.
  • Range: IDs include 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 10mm, 12mm — covers a broad set of rework tasks.
  • Material: Heat resisting nozzle tips engineered for hot air applications.
  • Use Case: PCB rework, localized heating, desoldering components.

This 8-piece kit supports varied heat-focus needs on small components and tubing. It is an alternative approach when precision hot air nozzles rather than wrap-around band heaters are required for nozzle or assembly heating tasks.

Buying Guide: How To Choose The Right Nozzle Band Heater Or Nozzle Attachment

Selecting the correct heating element requires matching electrical, mechanical, and thermal specifications to your equipment. Below are key considerations and comparison perspectives to ensure compatibility and performance.

1. Power And Voltage Compatibility

Confirm the voltage and wattage match your machine or controller. Most products above are rated at 110V, 380W. Using mismatched voltage can lead to underperformance or damage.

2. Physical Size And Fit

Measure the inner diameter, height, and sleeve notches where the heater will mount. Band heaters listed are 35x35mm (inner Dia.H) — ensure this aligns with nozzle or barrel dimensions. For hot air nozzles, verify the nozzle ID and connection diameter (for example, 22mm connection for some 850-series tips).

3. Mounting And Clamp Type

Clamp-style lock-ups are common for band heaters. Evaluate the clamp design and notches to ensure even radial pressure and close contact. Poor contact increases thermal resistance and creates hotspots.

4. Sheath Material And Corrosion Resistance

Rust-resistant steel sheaths and stainless steel components extend service life, particularly in humid or chemical-exposed environments. If your process involves aggressive materials, prefer stainless or corrosion-resistant sheathing.

5. Thermal Transfer And Surface Contact

Injected mould heaters are designed for tight radial contact and uniform heating. Confirm that the heater will sit flush with nozzle hex or barrel surfaces to minimize thermal gaps. For localized work on PCBs or connectors, targeted hot air nozzles provide better control.

6. Lead Length And Electrical Connections

Check lead or braid length for routing to your controller or thermocouple. The Saim product lists a braid lead ≈ 31cm; ensure length is sufficient for safe installation without strain on connections.

7. Application Type: Band Heater vs. Hot Air Nozzle

Band heaters are ideal for heating cylindrical nozzles, barrels, or injection machine stuffing containers where 360° contact is needed. Hot air nozzles excel at targeted heating, desoldering, or shaping adhesives. Choose based on surface area, heating uniformity, and precision required.

8. Pack Size And Spare Strategy

Consider whether you need single units or multi-packs. Suppliers like Nxtop and YXQ offer 2-packs useful for redundancy or dual-zone systems. Keep spares to minimize downtime in production environments.

9. Compatibility And Manufacturer Notes

Always verify manufacturer compatibility notes. For heat gun nozzles, confirm the connection diameter and series compatibility (e.g., 850 series, SEEKONE). For band heaters, confirm intended use cases like injection molding or extrusion to ensure proper distribution of heat.

10. Safety And Thermal Controls

Use appropriate thermal controllers, thermocouples, and over-temperature protection. Band heaters can reach high temperatures quickly; integrate safety cutoffs and follow electrical codes for grounding and insulation.

Comparison Perspectives:

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  • Performance vs. Precision: Band heaters provide uniform wrap-around heat; hot air nozzles offer pinpoint control.
  • Durability vs. Flexibility: Stainless-sheathed band heaters are durable for continuous service; nozzle tips are flexible for varied tasks but may wear faster under rough use.
  • Installation Complexity: Clamp-style band heaters require secure mechanical mounting; hot air nozzles often mount by sliding or screw-fit and may be easier to swap.
  • Cost of Ownership: Consider frequency of replacement, spare availability, and downtime impacts rather than initial cost alone.

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